SUP surfing a hard board vs an inflatable – the main differences.

SUP surfing a hard board vs an inflatable – the main differences.

SUP surfing your inflatable stand up paddle board and comparisons with a hard SUP experience.

SUP in the UK has seen unprecedented growth during the last 18 months or so. Driven by the COVID pandemic, which has forced people to stay at home and make use of their local geographic waterways, stand up paddle boarding has filled a natural gap.

Inflatable stand up paddle boards have topped the poles in terms of popularity. Billed as easy to store, transport and generally live with, the humble iSUP has been the ‘go-to’ option (even though this actually might not be the best option…). There’s abundant chat about air board performance online. If you search any of the social media groups you’ll come across discussion. In a nutshell, however, cheaper inflatable SUP materials and manufacturing techniques make for less quality boards. This directly knocks on to performance.

SUP surfing a hard board vs an inflatable - the main differences.
You couldn’t SUP surf like this on a cheap inflatable stand up paddle board.

Inflatable SUP performance.

But what do we mean by ‘performance’? On the face of it the term sounds elitist and many new paddlers (or even intermediate riders) may think this doesn’t apply. Yet stand up paddle board performance can be drilled down to a base level.

A stand up paddle board’s glide characteristics are key. Without beneficial glide (how much momentum your SUP carries after a few paddle strokes) a rider will have to put in additional effort. Fatigue sets in quicker and the whole thing just isn’t as much fun. 

SUP surfing a hard board vs an inflatable - the main differences.
Pump it up! Getting set for some quality paddling aboard Freshwater Bay Paddleboard Co’s iSUP.

Tracking is another foundational SUP performance element. In tandem with glide tracking refers to how straight and true your board points. If it keeps veering from side to side (yaw) with correctional strokes required, again, it’s not as fulfilling an experience to pilot. Add inefficient glide to poor tracking and the whole process of stand up paddling becomes arduous.

All the above is based on the simple practice of driving your iSUP a short distance on flat, placid water. If you then try and advance your skills, taking your board into more ‘condition’ led SUP environments you can appreciate how inefficient (and possibly unsafe) this will be with a cheap inflatable stand up paddle board. And we say ‘cheap’ not ‘budget’.

It’s possible to purchase a good budget inflatable SUP that does an admirable job on the water. ‘Cheap’ inflatables just aren’t worth it though… Freshwater Bay Paddleboard Co’s range of inflatables are made from premium materials and manufactured to top spec. Our kit certainly doesn’t fit the cheap mould, which you’ll appreciate as soon as you lay hands on one.

Hard shell SUP performance.

Stand up paddle boards manufactured from EPS foam and fiberglass can also suffer from poor quality issues. This will also knock on to performance issues as well. A big point here is how easy it can be to ‘ding’ a cheap hard stand up paddle board. And then there’s the EPS foam core itself, which if not quite up to the task will cause your board to endure high levels of stress.

In a wave environment, the board could flex to the point of snapping, cracking or creasing. Better produced SUPs can take a degree of flex. In some cases, this flex has actually been built in by the designer to deliver a specific feel. But cheaper hard boards just won’t be able to take the strains.

Waves and SUP.

When talking stand up paddle surfing the type of waves most will aspire to will be on the smaller, mellower side. There are, of course, some riders looking to battle overhead pulses of energy. The majority, however, will be happy piloting their kit to good use in ankle to shoulder high waves.

Stand up paddle boards – by their very nature – are longer and bigger than their surfboard equivalents. Oversized is good but does require a specific approach to using them. Of course, you can purchase short wave SUPs but these are quite technical and not to many tastes. Bigger SUPs therefore prefer a longboard style approach to riding them in waves. As well as offering a degree of flat water paddling performance. Versatility is a much better value option after all.

SUP surfing a hard board vs an inflatable - the main differences.
Bigger swells require more efficient and tuned SUP surfing boards.

Referring back to the glide and tracking points mentioned above this is super beneficial when talking SUP surfing – especially in smaller, slower, fatter waves. Enhanced glide is very forgiving if paired with a less refined paddling technique. It allows riders to roll into waves (even the tiniest of swells) from further out back. Efficient tracking keeps the board pointing correctly and delivers riders onto the green, unbroken part of the wave. 

With a stand up paddle board you bypass much of the hassle of traditional surfing and get to the point of surfing clean swells much quicker. This can be a double edge sword though, as you really earn your stripes whilst learning to prone surf and pick up key skills that’ll stand you in good stead. It’s therefore good practice to learn as much as you can – try paddling prone on your stand up paddle board for example. This’ll give a different perspective and, if you break your SUP paddle, you’ll be able to get back in safely.

SUP surfing a hard board vs an inflatable - the main differences.
Ready for the task at hand – SUP surfing the Freshwater Bay Paddleboard Classic is bang up to the job!

Riding waves – hard SUP Vs iSUP.

In terms of your physical actions, the actual act of riding waves on both hard and inflatable stand up paddle boards is no different. Make sure you’re in position, spot your wave, paddle hammer down and let the wave pick you up and drive you forwards. Add a few extra paddle strokes to make sure you’re actually into the swell, look down the line and head off on your ride. In terms of how each board feels though, this is where the differences lie. 

iSUPs, made from Dropstitch and PVC material, are much stickier to water surfaces. It can feel a little like riding in glue when SUP surfing, as the wave wants to boot you along but the board says no. You’ll still have a fairly good rate of knots and you’ll end up on the wave’s face regardless. It just feels like fifth gear isn’t happening.

SUP surfing on hard boards unlocks speed and easy to access performance.

A hard shell stand up paddle board, in contrast, accelerates quickly and releases water from its underside and rails efficiently. If the wave’s steep then riders will be blasted into the trough before a quick bottom turn slingshots them back up to the lip or down the line. This is how good riders are able to perform moves. Speed is a good thing. It also aids stability.

There’s no deflection with a hard SUP. Air filled boards all bend to some degree around the middle. You feel this as you take off in a wave. The iSUP’s tail sticks into the face while the nose tries to curve down. Hanging off your inflatable board’s tail is therefore imperative to avoid pearling (nose diving).

Turns and maneuvers are also very different between the two types of stand up paddle board. A hard SUP can have its rail engaged by the rider. This cuts through water and can be switched from one side to the other via board trim and rider weight transfer. An iSUP doesn’t allow this option with its thick round rails not having any bite. To turn and carve therefore needs deft footwork and paddle skill from the surfer. Even then it’s no comparison.

Charlie rides a classic Freshwater Bay Paddleboard Co longboard SUP
Charlie rides the Classic Freshwater Bay Paddleboard Co longboard style SUP.

SUP surfing safety.

Safety in the surf needs to be paramount. An air filled iSUP is a lot softer on flesh and skin should it decide to whack you. Also, if you do accidentally come into contact with others then it won’t hurt them as much and won’t damage their kit.

Hard SUPs do need to be kept well clear of others while you’re learning. A marauding hard shell SUP through a surf zone can be lethal! And don’t forget about surfing etiquette wherever you ride. This article sums up surfing etquette perfectly.

Summing up.

You can no doubt take your inflatable stand up paddle board into wave environments and enjoy huge amounts of fun. Continuing this route is perfectly fine. If, however, you want to step up your wave riding and access those carving turns, lip smacks and gouging slashes you’ll need a hard version.

Freshwater Bay Paddleboard Co longboard SUP
Locked into the Freshwatwer Bay Paddleboard Co’s Classic surf SUP performance.

With a hard SUP under your feet everything you do in waves becomes much more true to that surfing feeling you’re after. There’s a choice you have to make in terms of what board will do the job you’re asking. But if you get the choice right (a Freshwater Bay Classic is one for instance) you’ll enjoy hours of wave shredding fun. 

Take a look at Freshwater Bay Paddle Co’s online shop for a selection of longboard style surf SUPs that’ll deliver on the above promise. If you have any questions then let us know.

Other Freshwater Bay Paddle Co articles that may prick interest can be found below –

SUP surfing: transitioning from flat water paddling to waves.

SUP surfing: transitioning from flat water paddling to waves.

Core skills for effectively crossing over to stand up paddle board surfing.

With autumn rolling through, and surf more likely in all corners of the UK, thoughts of riding your stand up paddle board in waves (SUP surfing) may have entered your mind. Transitioning from flat water paddling to waves, however, requires more than just throwing yourself headlong into the fray. Not least because that would be unsafe! Fundamental skills need to be in place beforehand as well as base knowledge. You’ll then need to consider your options. 

What follows are the main points to think about/work on BEFORE heading into the surf. It may be that a lesson or two, with guidance from a qualified and experienced professional will also be of benefit.

SUP experience.

It should go without saying that when contemplating your first stand up paddle surfing session, the amount of time you’re going to spend up on your board is far outweighed by time spent in the water. Constantly falling, before clambering back onto your platform gets exhausting. Fatigue sets in with all the physical demands of the process. And a cold sea, cooler air temperatures, thick (more restrictive) wetsuits and the constant battering of waves won’t help either. 

Moving from flat water to SUP surfing
Making that transition from flat water stand up paddling to SUP surfing.

The surf environment – even on the mellowest of days – has current, tidal movement and the surf itself aims to unseat you. Without being prepared, swimming will be mostly what you do. A short session ending abruptly. We all have to start somewhere but having some key building blocks in place will stand you in good stead.

Ideally, you’ll have some time under your belt stand up paddling in rougher coastal water. We’re not suggesting you head out into ‘orrible conditions but understanding how things like side chop, breeze and current affect you and your board are key. Then, being able to cope with this and navigate your SUP should be ticked off. Paddling in adverse conditions is as much a safety thing as it is SUP surfing skill!

A solid stand up paddle boarding stroke.

Your paddling and piloting of said stand up paddle board is extremely important. And not just for SUP surfing either. Paddling is your source of momentum and the way you move from A to B. It’s how you maneuver and avoid situations that may otherwise go awry.

Being able to fully bury the paddle’s blade and transfer all your energy into a forward stroke will see maximum efficiency in terms of propulsion and glide. Knowing when to hammer down and when to back off is also important. Changing cadence, and altering the subtleties of each stroke are skills born of time spent on the water. This transfers directly to SUP surfing as it allows riders to hone their take offs. Improved board trim, once on the wave, is a byproduct.

Transition to SUP surfing from flat water
Ready to jump in? The SUP surfing transition explained.

Having other types of SUP paddle stroke in your arsenal is another good idea. Whilst waiting for your wave you’ll need to be moving and positioning yourself according to where the waves are peaking. Waves don’t break in the same place – unless you’re surfing a reef break (which isn’t the best idea when starting out). Sweep strokes, reverse paddling, sculling, J-strokes, C-strokes and more are all worth researching and practicing. 

The SUP pivot turn.

One key skill in SUP surfing is being able to step back onto the tail of your stand up paddle board, sink it, perform a wide sweeping paddle stroke and spin your SUP 180 degrees. This is the most effective (and quickest) way of getting your stand up paddle board in position for taking off on your chosen wave. And it’s super easy to practice on flat water. In fact, the SUP pivot turn is an essential skill across all areas of stand up paddle boarding.

Catching waves on your inflatable stand up paddle board is perfectly applicable.

On a safety note being able to pivot turn means you can avoid sticky situations in the surf. If you need to ‘get out of Dodge’ quick smart then spinning 180 and zooming off in a different direction may help you avoid being wiped out by an incoming wave or other riders.

General SUP surfing knowledge.

‘Knowledge is power’ so the old saying goes. And it’s especially true when talking about surf environments. You mightn’t realise it but there’s a lot going on where breaking waves are concerned – even if you can’t immediately spot those tiny tell-tale signs.

From flat water to SUP surfing
Knowledge is power – especially in a SUP surfing wave environment!

Nothing equates to actual hands on experience. But this should always be backed up by theory. (We can hear the groans already!). The more knowledge you have about waves, how they break, types of surf, tides and how this affects the surf, wind and its effects on swell, how to interpret weather forecasts and apply them to your local break (or most frequented) and so on means the better your SUP surfing sessions will be. On top of this, you’ll be safer. Heading into a surf zone with a blissful state of ignorance can be a recipe for disaster. And it only takes a small amount of genning up to accumulate understanding.

We appreciate this may befuddle at first. But have it in mind and slowly all will be revealed. A classic example is riptides and how they play a part. Rips can be your worst enemy or best friend. Learning about them beforehand and then heading to the beach to see if you can spot rips is good practice.

Flat water paddling to SUP surfing transitions
Surf breaks – friend or foe? With time, practic and perseverance definitely your friend.

One big piece of understanding to wrap your grey matter round is surfing etiquette and how to behave in waves next to others. Best practice dictates you should be well away from surfers and water users whilst learning to SUP surf. But having a grasp of surfing etiquette is super important and will play its part as you move in closer proximity to wave shredding bethren. Surfing etiquette commands its own article so in the meantime hit this link to learn more about it.

https://surfing-waves.com/surfing-etiquette.htm

Patience: waiting, watching, absorbing.

One of the biggest skills you can own as a SUP surfer is patience. You’ll certainly need this in the UK as weather forecasts, swells and all manner of other factors conspire against you to scupper plans of wave shredding.

We often get flat days through the year (even in winter!). This can be a good opportunity to head down the beach and check out your chosen venue without too much froth and flotsam in the way. It’ll give you chance to assess where potential hazards are you mightn’t have seen before. If you’re keen then head out for a dip and put the diving mask on. Observing the break’s bathymetry will tell how the waves form and spill. You’ll get a better idea of where to sit for optimum take offs and score the longest, most fulfilling rides.

You often see surfers sitting, watching and looking at the forming and pitching waves for long periods of time. On particularly solid days the experienced crew may sit and scope what’s going on for considerable minutes, before getting suited and booted. Learn from this and understand why. Fools rush in and all that…

SUP surfing equipment and suitable conditions.

Coming off the back of an idyllic summer flat water SUPing with your trusty 10’6 inflatable and heading to SUP surfing spots may be your situation. Alternatively, you could have stumped up for an 11’ plus pointy nosed touring board and now contemplating swell rides. In the back of your mind, thinking could be your current stand up paddle board isn’t the ideal for those first forays into SUP surfing – which may be true. If you have aspirations of ripping waves, rail to rail shredding and busting sick airs then the aforementioned equipment isn’t ideal.

For most, however, SUP surfing is about a longboard surf style – after all, stand up paddle boards are big and oversize so they suit this niche arguably much better than shortboards. Not to take anything away from those who pilot short surf SUPs well but in terms of mass appeal, it’s the longboard ethic that rules. And with the original point in mind: any type of stand up paddle board can be taken into waves. And by waves, we’re talking dribblers and up. Waves come in all sizes after all.

charlie SUP surfing a Freshwater Bay Paddleboard Co longboard style SUP
The aim of the game – Charlie Cripwell SUP surfing in Freshwater Bay Paddleboard Co’s backyard.

You don’t need to be aiming for overhead pounders to begin with. In fact, many paddlers enjoy stand up paddle surfing in much tamer conditions. Ankle slappers are perfectly fine (and encouraged) for your first forays into waves. That trusty 10’6 inflatable SUP will catch and glide along happily, giving you much needed muscle memory and experience. Same with touring boards. Some touring/race SUPs actually do a sterling job of surfing waves, albeit smaller ones. They glide for ages and can deliver super long rides. The point is: consider your location and the conditions on offer. If in doubt don’t go out. If others don’t reckon it’s a good idea give it a miss. But do paddle out on the right day with your already owned SUP gear. You can always upgrade to specialist kit later.

As an example, Freshwater Bay Paddleboard Co’s Classic range of longboard SUPs is at home both on flat water and in waves. With a SUP like this versatility’s a given. If you’re pricing equipment up it’s worth keeping this in mind as you’ll be getting more bang for Buck. See what’s in the Freshwater Bay Paddleboard Co shop via the link below –

https://freshwaterbaypaddleboards.co.uk/shop/

Summing up.

This isn’t a conclusive guide to stand up paddle surfing – far from it. But hopefully, it’ll give anyone transitioning from flat water to waves a starting point. Have fun in the surf but above all stay safe!

If you have any questions about Freshwater Bay Paddleboard Co’s gear or SUP in general then get in touch. We’re only too happy to help.

For more articles like this check out the following –

Catching the next set

Catching the next set

Freshwater Bay Paddleboard Co came to life in 2015, as a small company dedicated to making high quality longboard style surf SUPS, and premium quality inflatable paddleboards (iSUPS).  

Long before SUP was mainstream and the industry was flooded with cheap boards and companies jumping on the bandwagon of popularity, choice was pretty limited.  It mostly came from windsurf brands using similar styles and construction methods as their windsurf boards.

Having had boards from all the major brands and trying to find something more suitable based on classic surfboard design, Freshwater Bay Paddleboards Founder, Charlie Cripwell, decided that if the main brands weren’t going to make the boards he wanted, then he’d better find a way of doing it himself! 

As the company grew, it attracted fans and accolades from both the Surfing World and Paddle-Sports World.  Riders included Former British Masters Longboard Champions, the Head of Paddle-Sports for SportScotland, and even the Editor of SUPMag which, considering he tests so many boards and could ride anything he wants, is a pretty good recommendation.  Freshwater Bay Paddleboard Co also became known for its high-quality inflatable boards, using the best construction methods but with shapes more suitable and better designed than many of the big iSUP brands.  These boards were used by SUPers all over the UK and shipped as far as New Zealand. 

As the popularity of SUP started to increase, more and more companies came to the market.  Many of whom had no interest in paddleboarding or paddleboarders – it was just a way to make a quick buck and get boards to market as quickly and cheaply as possible.  After years of prototyping, testing and growing Freshwater Bay Paddleboard Co, Charlie came to realise that he just didn’t want to compete in an industry that had changed beyond recognition. 

Freshwater Bay Paddleboard Co remained something of a cult brand, with used boards hardly ever coming up for sale. Once people bought one, they rarely let them go. Those that did come up for sale often sold for more than the original price of a new board, as demand was higher than supply.

Towards the end of 2020 someone wanted a Freshwater Bay Paddleboard so much that they bought the company, just so that we would start making them again! 

So now, Freshwater Bay Paddleboard Co isn’t just Charlie; it’s Charlie and Chris.  Chris happens to be a pretty cool guy for an ex-CEO of a £Billion company.  He also owns custom Bike Companies, making high-end carbon and steel bikes for Athletes and discerning riders, so he’s used to dealing with products and people at the premium end of the market.  Together, Chris and Charlie plan to put the quality back into the SUP industry and get people out on the boards they’ve been waiting for.

There’s still plenty of cheap brands on the market, plus a few that are ‘good enough’.  But for when ‘good enough’ isn’t good enough for you, there’s a Freshwater Bay Paddleboard.

Top tips for catching your first waves

Top tips for catching your first waves

While most Stand Up Paddleboard owners are happy enough to paddle on lakes and rivers, flat water coastal waters and beaches, catching waves on your SUP is a lot of fun!

While most Stand Up Paddleboard owners are happy enough to paddle on lakes and rivers, flat water coastal waters and beaches, catching waves on your SUP is a lot of fun!

But before you attempt to take your SUP in the waves, make sure you are well practiced and confident on flat water first.  The water is a LOT more dynamic in a wave environment, so you need to feel comfortable and stable with the additional movement your SUP will make, and know how to counteract or ‘go with the flow’ to stay on your board.

It’s also important to choose the right kind of board for SUP surfing.  While you can (in theory) ride a wave on most types of SUP, long and narrow touring or race boards, and inflatable boards, aren’t designed with wave riding in mind.  Yes, there are some iSUPs that are better at riding waves than others, but if you really want to surf then a hard SUP is the answer.  Surf SUPs can be any size from 11 foot down to 7 foot, but in reality, those short low volume surf SUPs are suitable for very few people.  If you want a board you can paddle comfortably on flat water, and enjoy carving a wave in a cruisy longboard style, we would recommend our Freshwater Bay Classic SUP board as that is exactly what they are designed for!

If you’re just starting out with your first forays into SUP surfing, then choose a quiet location away from crowds.  Not only does it let you practice without being a danger to other water users, it also takes the pressure off you so you can enjoy getting used to being on your board in that environment without having to contend with others.  It’s also important to make sure you are wearing a good strong leash so your board doesn’t get away from you if you fall off, or if you have to push your SUP over the top of a breaking wave. 

If you’re feeling confident you can paddle out from the beach standing up, but you can also paddle out on your knees, or lying in the prone position with your paddle tucked under your torso and paddling with your arms like a regular surfer.  We would recommend standing up as soon as you are able to as it helps you develop your balance faster, and you have a better vantage point to see the waves coming towards you. For the first few paddle outs, it’s best to be in waist deep water before you attempt to stand, so you don’t injure yourself if you do fall off.  

Rather than having your feet parallel, as you would for flat water paddleboarding, try staggering your feet slightly so the foot you would naturally place at the tail of the board when surfing is slightly further back.  This will help stabilise you as the board not only pitches back and forth, but also rolls side to side.  Ideally you want to get through the breaking wave zone as quickly and efficiently as possible, and you may well make it out to the line-up in one go with dry hair; however, there are a couple of techniques to help you get through the waves that you can’t just paddle over normally.

If the wave is about to break, or has just broken in front of you, then get yourself into the surf stance.  This is where your front foot is placed centrally in the middle of the board, and your back foot is on the tail.  As the wave is coming for you, take the weight off your front foot and apply weight to the back foot.  This will lift the nose of the board slightly to allow the white-water to pass underneath. At the same time, take a long powerful stroke with your paddle to help propel yourself over the breaking wave.  As the wave passes beneath you, lean forward slightly applying weight to your front foot, which will bring the nose of the SUP back down, and stop you falling off the back. At the same time bring your back foot forwards into the staggered stance. Again, use the paddle to take a powerful forward stroke, which will also act as a brace to steady yourself.   For the first attempts at this technique, you are VERY likely to fall in.  Don’t worry about it, this is why you have chosen a nice quiet location to practice.  As the saying goes; if you’re falling, you’re learning! 

If you do fall off, keep hold of your SUP paddle.  It should soon become second nature to never let go, although fibreglass and carbon paddles will float indefinitely, so if you do let go just swim over and retrieve it.  However, it’s much better to be in the habit of keeping hold of it. If you’re in the water and another wave is coming towards you, grab hold of the tail of your board or the rail-saver (flat webbing part) on your leash and pull down slightly as you duck under the wave.  This will help the wave pass over both you and your board. Climb back onboard your SUP and continue to paddle out.  

Once you have paddled out to the ‘lineup’ – the area where you want to be to catch the waves – either face out to sea to keep an eye on the incoming waves, or stay parallel to the waves. 

The advantage of staying parallel to the waves is that you don’t have to do a 180° step-back turn to paddle for the wave you want to catch, which loses speed and momentum.  If you stay parallel and paddle you can time when to put in a couple of extra strokes to turn the board as the wave approaches.  This means you keep your speed up and maintain stability for catching the wave.

For the last few strokes into the wave, change the cadence of your paddle stroke from the usual deep long powerful stroke, to a faster shorter motion – almost circular in technique. 

As you feel the wave picking up the tail of your board, and you start to drop down the face of the wave, step back from your staggered stance into the surf stance, turn your head and lean into the direction you want to travel.  As you reach the bottom of the wave, you can put the paddle in the water and use that to pivot the board round and back up the wave.  If all goes to plan, you are now up and away, surfing your way down the line!

How are Freshwater Bay hard boards constructed?

How are Freshwater Bay hard boards constructed?

When Charlie first started getting his Freshwater Bay Paddleboard designs from idea, to CAD files, to production the main board factories didn’t want to know.  They were too busy making boards for the big brands to consider making them for us.  

By working his way down a list of SUP factories, Charlie finally got one to agree to make some prototypes of his hard board designs.  Time passed and with great anticipation, the boards finally arrived.  The first boards were, quite honestly, terrible…! Construction was poor, the finish was awful and the factory didn’t really care too much about it. Some brands still have their boards made in this factory, and in many factories like it.  But not Freshwater Bay Paddleboards. 

These boards didn’t see the light of day as far as the public was concerned.  But, more importantly, boards had been created and Charlie could now go to other, better factories, and say ‘Hey, I have designs, I have boards, I need the quality to be higher!’.  From this inauspicious start, Charlie started moving up the ranks and now Freshwater Bay Paddleboards are made in some of the best factories in the World, alongside those major brands. It took time and effort to get there -flying out to factories for meetings, working on prototypes with them, and checking construction – all before we sold our first board. But that’s how we do it at Freshwater Bay Paddleboards and that’s what sets us apart!

Our goal has always been to make Freshwater Bay Paddleboards the best boards possible, regardless of expense. Quality starts with the right attitude, and we only work with manufacturers that share our attitude; the boards have to made right, every time!

Hard Board Construction:

The best hard boards start with a great shape.  Freshwater Bay hard boards are designed not only for all-round flatwater paddling, but also to hit the waves.  That comes from our longboard surf heritage, which you can see throughout our style.  Freshwater Bay Paddleboards may have similar dimensions to many other boards, but don’t let that fool you; the bottom contours and thinned out rails at the tail, mean the board is fast and highly manoeuvrable in the surf, while maintaining stability for flatwater paddling. They’re not just another ‘All-Rounder’ SUP! 

Once you have the right shape, you need the right materials.  As with any leisure-sport product, you have to get the right balance between strength and weight.  The more materials you use, the more durable the product (in theory!), but the extra weight makes them less manoeuvrable – not what you want when carving the face of a wave, or even just carrying your board to the water. Many companies add more and more layers of materials to make them stronger, but that isn’t always the answer.  By refining the manufacturing process, and using the right high-quality materials in the right places, you can have a board that is both light and strong. 

We’ve done a lot of testing over the years, and we think we’ve got the balance right!

We start with a 20kg/m3 EPS foam core.  This is CNC machine shaped to replicate our CAD drawings as closely as possible, every time. The machined shape is then finished by hand to smooth out any rough cuts from the machine, and make sure the contours are right.  

Then high-density reinforcements are installed where the fins, handle, and leash will be placed.  Many companies don’t do this as it’s more expensive to manufacture. But we do.

We only use genuine imported surf industry standard FCS and Futures attachments for Freshwater Bay Paddleboards. We could use imitation ones to save money, like a lot of companies. But we don’t. 

Once the attachments and fin boxes are installed, the boards are laminated.

We use a combination of fibreglass weights in the lamination process.  Different weights have a different weave size and thickness, so using a combination of weights gives a higher strength to weight ratio.  We also use a 0.5mm layer of wood between the fibreglass layers to add strength to the laminate.  You may not see it on our painted boards, but it’s there.  

We also add a layer of Carbon Fibre to the standing area of the deck.  This helps prevent any compressions in the area people stand for 90% of the time, without adding too much weight.  The rails, nose and tail are then wrapped in Kevlar to help prevent damage to these areas that are prone to a bashing.  

Once laminated, the boards go through the ‘vacuum bag’ process.  This causes suction that compresses the laminate to the foam core, creating a strong bond while removing any excess epoxy resin.  At the end of this process we have a board that is strong and light, with a hard shell. 

The boards are then painted using high quality urethane automotive paint and put in a warm, temperature controlled room – the ‘oven’ as we like to call it – to cure.  

Once cured, we apply our Freshwater Bay Paddleboard Co logos, the clear resin top coat and then polish for a gleaming gloss finish. Each board takes around two weeks to make, and every stage of the process gets quality checked along the way.  Once the deck pad is installed, they get a final QC and are good to go!

So that is how Freshwater Bay Paddleboards go from CAD to RAD!